Before shipment, stainless steel insulated bottles produced in our factory undergo a series of functional performance tests.
These tests focus on how the product performs under real-world usage conditions, including impact resistance, thermal stability, and sealing reliability.
Note: This page introduces selected functional performance tests. Other test categories, such as material safety and surface durability, are documented separately.
Scope of This Page: Functional Performance Testing
To avoid misunderstanding, it is important to clarify the scope of testing covered here.
This page focuses on key functional tests that directly affect:
-
Daily usability
-
Safety during handling
-
Heat retention performance
-
Leak-proof reliability
These tests are applied as part of our routine internal quality control for stainless steel vacuum insulated bottles.
1. Impact Resistance & Swing Impact Test
Purpose:
To evaluate the bottle’s structural durability during drops, collisions, and handling impacts.
Test setup & method:
-
Bottle is suspended vertically using a hanging strap
-
Drop height: 400 mm
-
Impact directions:
-
Vertical drop
-
45° angled impact
-
-
Impact surface: hard wooden board
-
Test state: static, uncontrolled release
Inspection criteria:
-
Body deformation
-
Structural cracks
-
Weld integrity
-
Functional failure
2. Thermal Insulation Performance Test
Purpose:
To verify heat retention performance under controlled conditions.
Testing procedure:
-
Hot water at 95°C is filled into the bottle
-
Lid is sealed immediately
-
Bottles are placed in the same ambient environment
-
Test duration: 6 hours
-
Bottle selection considers:
-
Capacity
-
Mouth diameter
-
Acceptance requirement:
-
Internal water temperature after 6 hours must remain ≥ 42°C
3. Heat Resistance Test for Rubber Sealing Components
Purpose:
To confirm sealing ring stability under prolonged exposure to hot liquids.
Test method:
-
Rubber sealing rings are placed in a reflux condensation container
-
Mild boiling for 4 hours
-
Natural cooling for 2 hours
-
Visual inspection without instruments
Inspection focus:
-
Stickiness
-
Deformation
-
Surface degradation
-
Shape recovery
4. Leak-Proof Sealing Test
Purpose:
To verify sealing reliability during movement and handling.
Testing steps:
-
Bottle is filled with 50% capacity of water above 90°C
-
Lid is fully sealed
-
Bottle is held upright
-
Vertical shaking:
-
Amplitude: 500 mm
-
Frequency: 1 cycle per second
-
Total: 10 cycles
-
Pass condition:
-
No visible water leakage
Why We Document These Functional Tests
Functional performance tests help ensure that stainless steel insulated bottles meet real-use expectations for:
-
Retail and consumer products
-
Corporate gifting programs
-
Private label and OEM projects
-
Long-distance shipping and daily handling
All tests shown are conducted as part of our routine internal quality control process.
For OEM & Customized Projects
For OEM orders, test parameters may be adjusted based on:
-
Product structure
-
Intended usage
-
Target market requirements
Our engineering and QC teams can support:
-
Sampling evaluation
-
Test result explanations
-
Custom quality documentation